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HP LaserJet 2400 Fuser Installation - part 2

 Installing the fuser CONTINUED -- Part 2.
 

Pry the grey DIMM cover loose and remove it.

Use a small flatblade screwdriver to disengage the tab on the connector shown below and unplug the connector.

Next (on the right hand side) remove the small black plastic cover, located near the green fuser gear, which hides the other fuser wires.

Then unplug the two connectors shown below and free the yellow/white wire from its guide clasp.

Now remove the four screws holding the fuser in place (shown below).

Now remove the black plastic piece shown below, the duplexer inlet guide. Gently pry the tabs on both ends loose and slide/rotate the guide back towards the fuser to release it.

Now you can remove the fuser, just pull it straight out towards you. Don't install the new fuser until you've replaced the main motor gear, as shown below.

Replacing Fuser Drive Gear

With the fuser removed, look into the printer and locate the main fuser drive gear on the left side of the fuser cavity (gear circled in red below).

Use a flathead screwdriver to pry the gear's release tab and remove the gear by sliding it off its metal bar.

Slide the new gear onto the metal bar--make sure the gear's release tab faces outwards so it will be accessible again--and lock the gear firmly in place.

Now repeat the fuser removal process backwards as you install the New Fuser:

Insert the new fuser and replace the four fuser screws. Replace the black plastic duplexer inlet guide, making sure both tabs click in place. Re-plug the single connector on the left side, and the two connectors on the right side. Replace the wire cover on the right side. Reinstall the DIMM cover. Finally, replace the back cover with its screws.


Contents

  1. What is included in a Printertechs LaserJet 2400 maintenance kit?
  2. Transfer roller installation.
  3. Installing the Tray 2/Tray 3 pick-up roller.
  4. Installing the fuser - part 1.
  5. Installing the fuser - part 2.
  6. Installing the Tray 1 (Multi-purpose tray) pickup roller.
  7. Installing the Tray 1 (Multi-purpose tray) separation pad.
  8. Installing the Tray 2/Tray 3 separation pad.
  9. Reset the maintenance count.
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