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HP Laserjet 4, 4 Plus, and 5 Fuser Installation

** Note: The maintenance kit installation procedures are identical for the laserjet 4, 4M, 4 Plus, 4M Plus, 5, 5M, 5N. **

 
 Fuser installation
 

Turn the printer off and unplug the printer. If the printer has been running allow the fuser to cool for 30 minutes before replacing.

Open the rear cover and remove the two screws circled below.

Lift the fuser slightly (a few millimeters) while pulling straight back to clear the two small nipples located next to the two screws you just removed. Pull the fuser straight out to prevent the sensor lever on the right side of the fuser from catching in the printer.

Side note: before installing the replecement fuser, be aware that some laserjet 4, 4 plus, and 5 fusers have pressure release levers. These need to be in the down position in order for the fuser to work properly. These levers are completely unnecessary so don't worry if your fuser doesn't have them. Click here to see the correct position.

Insert the replacement fuser and tighten the two screws.

If the display panel reads 50 FUSER ERROR, CYCLE POWER, turn the printer off for 15 minutes. This allows the capacitor that is responsible for signaling this error to discharge. If you don't wait 15 minutes you will continue to get this error even if you have replaced the fuser.

 


Contents

  1. Fuser installation.
  2. Transfer roller installation.
  3. Tray 1 (Multi-purpose tray) pick-up roller.
  4. Tray 1 (Multi-purpose tray) separation pad.
  5. Cassette pick-up roller.
  6. Optional lower cassette pick-up roller.

 

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